Introduction

The client is a reputed leather manufacturer with large manufacturing unit that deploys a range of sophisticated machines in the process. They were looking for an asset monitoring system for their manufacturing machines operating at the factory, to control the cost and improve productivity. The need to monitor each of their machines.

The Problem Outline

Our technical team made a direct visit to see the possibilities in implement the IoT solution that would solve their pain points and requirements. As a leading leather manufacturing company they deployed various types of machines for processing and manufacturing types of leather. The client needed a remote diagnostic tool to monitor health and usage of the machine involved in production. The proposed system should help via data analytics to know about maintenance details to improve productivity.

They needed to monitor the Hot Pressing Machines, Screw Air Compressors, Wet finishing & Dry finishing drums, etc. They wanted to know how much electricity is consumed by a particular machine which is the major paint point in production cost. They wanted to cut down on their electricity bill. So far they calculating the performance of the production line and not the performance of the individual machines which is a grey area. They required to monitor the running of the machines whether ON or OFF at a point of time.

The Solution Summary

Our cloud-based IoT solution makes it convenient for the client to monitor different machines at different locations. This solution can deliver infrastructure monitoring and provide end-user experience that is needed for a great digital experience for users. The web-based machine monitoring and management platform measures current values of parameters of each machine and group of machines to give visibility and to evaluate the performance over a period of time that can be defined. Power consumption of machines in production line can be easily monitored with IoT devices installed.

The IoT application for machine monitoring can constantly monitor the critical parameters, along with the trends, making it easy for managers to take data-driven (informed) decisions. The application can monitor on 24×7 basis, in real-time, on the IoT platform provided by Trinetra tSense. The application has benefits like:

• Know your assets performance in real-time
• Finds the trend in faults and discrepancies
• Increases machine health and reduces the maintenance cost
• Overall Cost Savings for the unit in power and resources
• Performance of machines analysed and reports generated immediately.
• Value Addition to improve productivity

Outcome / Result

• Remote monitoring gives 24×7 visibility of assets at remote locations
• Instant notification/alerts on abnormalities and hazards
• Remote monitoring of machine health increases uptime and productivity
• Helps in better energy management of assets for company
• Overall improved machine performance

Our customisable IIoT solution is cloud hosted on a single unified software platform. Purpose-based sensors deployed can monitor numerous parameters to generate the data needed for remote diagnostics and data analytics. It improves overall performance of the machines and productivity of the manufacturing unit.

Introduction

The client is a reputed manufacturer of ATM machines and other automated equipment with a large client list and wide service network that spans the whole country. As a reputed OEM with an esteemed band name, they wish offer value addition to their products

The Problem Outline

The client wanted to add value to their range of ATM machines which were being supplied to major client across the nation. They wanted a solution for the remote monitoring of ATMs. The following were identified as their pain points.

• They need to monitor the location of the ATM machines in real time (with GPS tech)
• The ATM users want to know the nearest ATM via the mobile app
• Quick TAT for any faults improves customer experience
• Continuous surveillance for security reasons

The Solution Summary

The application we offered can instantly monitor critical parameters along with its trends for easy data-based (informed) decision making. The software application will run on 24×7 basis and in real-time on the IoT platform provided by us. The benefits of the solution provided are:

• Client can monitor location of the ATM machine online
• Decreases security hazards by monitoring in real-time
• Help to know the trend of faults and improvement done
• Increase the machine health and reduce the maintenance which comes under warranty
• Time and Cost Saving for the company
• Performance of the assets easily analysed and reports compiled instantly

Outcome / Result

• Remote surveillance offers 24×7 visibility on remote sites, identifies abnormalities and access
• Instant notification on abnormalities and hazards
• Monitor on-site movement of service personnel.
• Remote monitoring of machine health
• Helps in energy management of assets.

We Check feasibility and do a Proof of Concept to help the client to decide. This customised automated IIoT solution when deployed runs on a single unified software platform which is cloud hosted. Purpose based sensors monitor numerous parameters remotely to generate data for remote diagnostics and analytics. It improves product development for the OEM, improving post sales experience.

Introduction

Renowned manufacturer, supplier and exporter of drilling rig machines which finds application across segments. They wanted to industrial IOT and offer Rig machines integrated with IOT technology to deliver enhanced customer service, improve decision-making and increase the value of the business.

The Problem Outline

Client faced challenge in monitoring the equipment availability, not knowing maintenance details upfront that lead to downtime and significant productivity loss. They were in need of Industrial IOT technology solution to automate the vital health monitoring process, predict failure points and improve productivity by carrying out planned maintenance activities efficiently.

The Solution Summary

We replaced their legacy methods and offered them IOT technology solution, to continuously monitor their critical rig equipment and improve diagnostics accuracy. Telematics system was set up to monitor Engine Operation Parameters and collect significant data to determine the effectiveness, efficiency of drilling. This advanced sensing technology enabled them to enable preventive maintenance and thereby avoid equipment breakdown failures.

Features that meet customer demands

• Sensors fetched equipment’s health data and displayed informative insights
• Increased operational efficiency through condition monitoring
• Reduced operational costs through preventive maintenance
• Enabled them to Predict malfunctions and schedule service maintenance ahead

Now client can monitor machine running time, fuel consumption during idling, Optimal & overload mode, and vibration status of the machine easily, analyse various reports compiled within minutes, which previously took weeks. Utilizing machine data with respect to fuel consumption, engine operation parameters they reduced break down costs, saved drilling time and ultimately helped improve operation efficiency.

Want Asset health monitoring solution for your drilling rigs or need to know in detail? Leave an enquiry to find out more.

Introduction

An accredited company in India Manufacturing a diverse range of Cleaning Equipment that give outstanding performance & lowest maintenance cost. To remain at par with the competition in the industry they have utilised emerging technology to get accurate picture of everything for analysis.

The Problem Outline

Client is looking at ways to provide the highest standard product & Quality of service to their Clients, for this they preferred remote monitoring system that can monitor machine health, assist analyse vast volumes of data & do accurate prediction of potential problems.

The Solution Summary

We with domain & solution expertise team provided them with IOT System that enabled them to set up monitoring temperature, review of oil temperature, pressure & RPM of the engine to optimise its operations. Especially with sensors integrated to the manufactured Cleaning Machine they could get better insights into the operations and fix any faults in quick TAT. IoT enabled cleaning equipment gives supervisors the ability to remotely monitor performance, track the location, usage history, maintenance schedule and battery charge of equipment for maximised operational efficiencies.

Adoption of this technological advances enabled the client to transform their businesses from reactive to proactive and predictive. With cutting edge technology & functionality, they were able to give their customers the best, set benchmark in the industry well beyond any other product in the market. Our solution enabled them to analyse problems by accessing Logged data from sensors and indicator lights installed on machines. By using these actionable insights into the critical sources manufacturers can reduce the maintenance cover under warranty period, increase overall equipment efficiency (OEE) and avoid disruption of operation in real time.

To be at the forefront of this technological evolution by implementing IoT technology contact us. We can create real advantage for users

Introduction

The company is a manufacturer and supplier of hoist machines in India. Having vast experience in the hoist machine manufacturing sector, the company decided to integrate IoT technology in hoist machines to monitor their performance by various parameters in real-time. The company approached Trinetra Tsense to get trackers for hoist machines managed via a mobile app.

Challenges

• Creating safety work environment by alerting on safety norms and crossing critical limits such as motor overheating & machine overloading, etc.
• To provide statics reports on hoist machine operations such as the number of operating hours, start–stops, etc.
• To give real-time data on the life span of critical components and their current health status.
• Gather information on entire fleet maintenance performances.

Solutions

The client’s requirement was they want to create safe working environment for their hoist machine users. So they decide to have a software technology implementation on the hoist machines they manufacture that can rapidly give alerts to the users at the time of safety norms violations or crossing critical limits of overheating, overloading, etc.  Using overweight or unnecessary brakes in hoist can lead to damage of wear components or brake failure. Tsense supported the clients with a hoist remote monitoring system that significantly allows the gathering data of detailed information on abnormal usage situations which can help to identify issues and plan remediation.

The other benefit of the real-time hoist monitoring system is it provides the statics report on the history of machine operation such as the number of working hours based on the start & stop of the machine. Collect real-time data of critical components through various parameters to calculate their life span which supports predictive maintenance to avoid downtime of hoist machines. It also provides data on entire fleet performance to make customer billing easy.

Outcome / Result

• Easy monitoring of hoist machines to reduce overloading or overheating.
• Performance of the assets was easily analyzed and reports were compiled within minutes
• Start & Stop of hoist machine is monitored & handled easily.
• Predictive analysis can be performed by monitoring critical components.
• Data-driven approach for timely decision-making

Conclusion

By choosing the right IoT solution provider you can be a smarter and more efficient worker. To know more about hoist remote monitoring solution support leave us an enquiry, and we will reach you with more ideas and IoT solutions.

Introduction

The client who approached us is a prominent OEM of cleaning equipment with a big client-base covering the country. They specialized in in manufacturing of equipment like floor cleaning machines and were seeking a solution for their pain points. Trinetra had an answer as they required to monitor their machines in real time to improve on performance and life span, by remote monitoring.

The Problem Outline

A leading manufacturer of floor cleaning machines, the customer actually needed a software solution with a system to constantly, remotely monitor their machinery running at a factory, industry or service area. They wanted a smart tracking soluton to identify the machine, to improve performance and life span of the assets on field. To increase machine lifespan, they had to know the usage of the Asset and by knowing maintenance details well. Data available in advance will help for easy AMC sign-up with the customer.

The solution they sought can instantly monitor critical parameters with its trends for easy data-based (informed) decision making. The software would improve machine quality and life by measuring its performance over a period of time with constant monitoring. The application will help to know the trend of faults and improvements on the machine will avoid downtime. Therefore, the software application they were seeking will run on 24×7 basis and be accessible by multiple users in real-time on the IoT platform provided by us.

The Solution Summary

The client needed a single unified software to monitor performance, as they considered it important to improve their product. The solution we developed, brought in maintenance of all assets on a single platform that reduces manual supervision. Performance of the assets can be easily analysed and reports compiled within minutes, based on running time and location parameters.

The other benefit is it maximises uptime for floor cleaning equipment, helping service executives with quick fault detection. Overall improved brand value ensures customer retention, besides ensuring their uniqueness in a competitive market. The automated solution with GPS enabled sensors help monitoring of machines from a remote location, with features for triggering Instant fault notification using remote diagnostics.

The IoT base solution helps in

1. Know your assets’ performance
2. Improved visibility over your assets
3. Time and Cost Savings
4. Value Addition to improve productivity

Outcome / Result

• Data driven approach for timely decision-making
• Domain expertise and Solution experts working closely to provide value to your business
• Performance of the assets was easily analysed and reports compiled within minutes
• Machine running, idling and charging status of the machine can easily monitor

Conclusion

When provided on a single unified software, customized for all their needs, the highly automated IIoT solution installed works to monitor numerous parameters remotely in real time and generates data for remote diagnostics and data analysis. It helps quick go-to-market advantage for product development by an OEM, besides improving on post sales experience of customers.

Introduction

Automobile Industry with the vision of reducing cost of vehicles, increasing productivity and achieving global standards of quality. They work towards enhancement of the effectiveness using IIOT platform.

The Problem Outline

Without digital technology client faced difficulty in the following areas

• Capturing actionable data about the performance of mobile machine systems
• Monitoring critical parameters that will help us to increase machine lifespan
• Making out the trend of faults and getting maintenance alerts well in advance
• Reducing operational expenses by increasing machine performance

The Solution Summary

Client makes use of hydraulic machines in their production processes, they need to keep up with the modern market by implementing IIOT solution for asset monitoring.  They approached us asking custom solution specific for their business needs. Our team worked closely with their team experts to embrace this IOT technology & increase value by offering application-specific solutions.

They want us to apply advanced monitoring and diagnostic technology for machinery that would significantly increase the availability of equipment, reduce downtime and extend the life of the machine through real-time check on the machine’s statuses. We supported them to adopt IOT concepts and revolutionize traditional maintenance towards smart predictive maintenance.

By adding sensors and higher-level controllers to operational technology we enabled them to remotely monitor capital-intensive manufacturing equipment through a graphical dashboard on their smartphones. These machine monitoring devices connected to the edge computing gateway via their respective protocols offered them a simple, complete and efficient remote monitoring and diagnostic solution.

Outcome / Result

• IOT technology gave incredible potential, let machine operators to get data on touch-screen instrument panels for analysis & making decisions.
• By coming up with intelligence they could now Identify potential equipment failures early and fix 48 percent of the faults within 60 seconds.
• Performance of the assets was easily analysed and reports compiled within minutes, which previously took weeks. Resulted in Improved labour efficiency with 32,000 work orders per quarter.
• Achieved Overall energy savings of about 10 percent per annum with ROI in less than 18 months’ time

By working with the right IoT development partner you could be smarter & more efficient. To know more on our Remote Hydraulic machine monitoring solution, leave an enquiry, we will contact you.

Introduction

As a pioneering precision machining manufacturer, we specialize in delivering customized and cost-effective solutions across diverse sectors such as automotive components, agricultural equipment and textiles

The Problem Outline

Client aimed to manufacture smart, connected products that deliver its customer value and define its competitive positioning.  In specific, their Technical VP approached us asking for Industrial IoT solution to remotely access the machine data down to the device level.

Their requirement was to make use of this IOT technology and increases the efficiency of the machines, by integrating machines with different sensing devices that send data to software, makes it very easy to monitor the functioning of every machine, and use the results obtained effectively to make changes.

The Solution Summary

Our IIoT solution enabled real-time monitoring and control of the machinery. This technology breakthrough allowed end users to achieve full visibility into their operations, ushering in predictive maintenance, instantaneous diagnostics, and dynamic tuning control. The pivotal advantage was the user-friendly, automated diagnostic web pages that streamlined critical tasks. This feature proved invaluable, enabling clients to monitor machinery performance, optimize operations, and proactively schedule data-driven maintenance and equipment upgrades.

Outcome / Result

• Seamlessly Integrated IoT Devices: We eliminated any hurdles in user experience by seamlessly integrating IoT devices into the machinery infrastructure
• Automation Based on Real-Time Data: Real-time machine condition data enabled automated processes that respond dynamically to operational changes
• Transition to Calendar-Based Maintenance: Shifted from reactive maintenance to a proactive calendar-based approach, ensuring optimal machinery health
• Elevated Product Quality and Reduced Maintenance Costs: With data-driven insights, product quality improved while maintenance costs saw a significant reduction
• Exponential Increase in Service Revenue: The implementation of our IIoT solution led to a remarkable 30.5% boost in services revenue
• Substantial Decrease in Maintenance Costs: Maintenance expenditures witnessed a remarkable 50% decrease, boosting overall cost-efficiency
• Uptime Soared by 23%: Predictive maintenance and real-time insights, downtime was minimized, leading to a substantial 23% increase in uptime

Unlock the Potential of IoT with Us: We are your dedicated industrial IoT solution provider, offering tailor-made systems that transcend mere connectivity. Embrace our expertise to leverage the transformative power of Industrial IoT and unlock unparalleled operational efficiency. Reach out to us and embark on a journey that promises exceptional value and growth.

Introduction

A leading  Industrial manufacturer utilising solar panels to produce green energy for meeting out their energy consumption

The Problem Outline

Client was in need of Industrial IoT platform, a remote and real-time monitoring system to automatically track their solar PV system’s performance, identify anomalies if any and gain full control over the system without actually being present there.

• They need to monitor the real time power generation by Solar Plant in one dash board
• Know the issue in real time and take corrective action immediately
• Monitor the performance ratio against forecast generation
• Send alerts for deviation from standard condition
• Automatic monthly power generation report to respective users

The Solution Summary

We connected & configured MODBUS slave along with other components and enabled the client with IOT based solar power panel monitoring solution.

get PV system embedded with software, network connectivity and sensors to collect, monitor, and exchange data.

Allowed the client to Keep track of weather conditions at your plant location to understand or predict power generation.

This data logger equipped them with beneficial insights to make data-driven decisions. They could gather real-time information, analyse the past data, compare the trends based on multiple parameters and observe any fault.

Further, using this intelligent monitoring platform they could easily initiate preventive maintenance, map out the cause of the accident and the location where the breakdown occurred.

• Minimise operational expenses & accommodate the surging needs with each passing year
• Unleash the potential of a solar system and helps reap maximum through the installation.
• Allows users to access stored data and make informed decisions in a timely manner.
• Get to know how the weather has impacted energy production in the past, and what you might expect in the future
• Manage multiple solar plants in different cities or regions & Tap maximum amount of energy

Our industry proven, IoT based Solar Tracking System and intelligent software solution helped client to do Web-based remote monitoring of solar array performance, battery load, and environmental data from sensors. For more information on our IOT based Solar Energy Monitoring System callus at +91 8144714445 or leave us an enquiry.

Undergo a transformation called Fourth Industrial Revolution, or Industry 4.0. New technologies are not only impacting manufacturing effectiveness but also equipping businesses with the ability to identify smarter ways to work and control remotely

Introduction

We were approached by the Technical Head of a manufacturing company for an IIoT based solution to boost their machines’ operational efficiency on the production floor. They were aiming to understand and asses the performance of their machinery to improve manufacturing effectiveness and also equip them with the ability to identify smarter way to work and control their equipment remotely.

The Problem Outline

The client gave our team a briefing in order to spell out their requirements to address their challenges or pain points. The company required to monitor equipment usage and machine health to enable them to asses’ performance and productivity. They also required data to understand the performance of their equipment in order to improve product design and to ensure customer satisfaction in their product range. The remote asset monitoring system they envisaged would help them analyse the critical data from the machine via various sensors to improve uptime and also gives maintenance teams a better understanding of the equipment’s servicing needs.

The Solution Summary

The Trinetra tSense team set about to frame the customised solution based on the universal IoT platform of tSense. The software will draw data straight from the machines for accurate data analytics, for the technical team. The team will check feasibility and do a Proof of Concept to decide on the customisation needed. It helps in getting quick RoI.

This solution will provide maintenance team with a data to adopt a proactive service schedule or to follow a predictive maintenance management approach that would eventually improve uptime. The IIoT software gives maintenance managers a better understanding of when an equipment needs to be serviced or replaced. This remote health machine health monitoring system thereby reduces the service cost and improve productivity of the machine. It helps the engineers to increase visibility, like by monitoring the solenoid valve in a machine, which is related to expertise in IoT for machine health monitoring.

Another objective satisfied by a real-time condition monitoring system is to improve machine capabilities and help the brand to be unique from their competitors. The remote diagnostics tool helps to reduce turnaround time for service executives with quick fault detection by the IoT devices fitted in the system. For example, it reduces cost occurrence and spending for transformers by using preventive maintenance Overall, the company benefits by improved machine efficiency and saves time using remote diagnostics to know Maintenance activities from centralized location.

Solution Outcome / Result

• OEM Software built by in-house developer to match all customer requirements
• A customised solution, specific for your business needs/pain points
• Data-driven results and trends found are used for timely, quick decision-making
• Domain expertise of the experts who work closely to offer value addition to your products
• Expertise in 3rd party device integration, on single unified powerful platform
• The software offers expectation based monitoring & custom based reporting

Trinetra tSense has been able to provide a customised solution to clients, thanks to the expertise and experience got in various industries. To meet all their requirements, the automated IIoT platform helps to remotely monitor numerous parameters providing visibility in real-time, at all times, and adding on a number of assets. We offer a Modular Solution for monitoring and to achieve real-time visibility of Machines like Distribution Transformers.

The bidirectional communication protocol of the IIoT platform, also transmits/captures all necessary data for analytics, supported and run on a robust data management system architecture. This solution offers value addition to client besides improving machine performance and improving its life span, allowing to transform the business quickly and cost effectively. Our IIoT solutions will help to:

• Improve machine performance by monitoring 24/7
• A 60% reduction in time and cost spent for service
• Reduces Service TAT by 70% by instant alerts and remote diagnosis
• Reduces Service request by 65% by improving product quality

New technologies are not only impacting manufacturing effectiveness but is also equipping companies to work intelligently and remotely.

Please contact our team for more details regarding IoT solutions we now offer to various sectors. Otherwise you can kindly fill up and send the enquiry form available online.