How Adopting SaaS Software Benefits Industrial Connectivity & OEMs

How Adopting SaaS Software Benefits Industrial Connectivity & OEMs

SaaS Software for Industrial Connectivity and OEMs

SaaS (Software as a Service) for industrial automation and IoT projects offers a significant opportunity to efficiently manage industrial assets, resulting in time savings, cost reduction and improved productivity. With a unified interface, connected enterprises can remotely and securely manage individual devices across their industrial automation landscape. SaaS software serves as the ultimate management tool, providing a streamlined, user-friendly configuration and experience.

Configuring process control and device connectivity can be complex, but SaaS software simplifies industrial connectivity management on a large scale. Unlike other web clients and connectivity solutions, the SaaS based IIoT solution seamlessly integrates with industry-leading server providers, enabling easy remote configuration and management of connected equipment throughout the enterprise. This ensures desired quality, security and interoperability, meeting the requirements of both Operational Technology (OT) and Information Technology (IT) organizations.

Advantages of SaaS IIoT Software

Configuring industrial connectivity in a SaaS environment offers numerous benefits compared to traditional architectures and deployments. The key capabilities of the IIoT software significantly increase operational efficiency, providing value across engineering domains, divisions, and production lines. By removing barriers associated with individual protocols and devices typically encountered in conventional ‘on-premises’ management activities, the IIoT software enhances operational efficiency. For the Original Equipment Manufacturing (OEM) industry, the IIoT platform presents an incredible opportunity to offer substantial value-additions to service packages and establish indispensability to manufacturers or customers. Worldwide, IIoT solutions have helped OEMs resolve challenges, develop connected products, and generate additional revenue streams.

This Software-as-a-Service (SaaS) solution for IIoT caters to connected enterprises seeking enhanced visibility in their industrial automation landscape. With a focus on simplifying configuration and management, the software facilitates access to industrial data and accelerates enterprise-level digital transformation.

Reducing Overhead Costs

Minimizing expenses associated with waiting for on-premise access or specialized expertise is crucial. Relying solely on physical presence for production and configuration calibration introduces potential points of failure. By utilizing SaaS-based capabilities, organizations can ensure round-the-clock optimization while avoiding unnecessary costs.

Incorporating Embedded Best Practices

Leveraging ready-to-use features within a modern and flexible environment, combined with pre-defined best practices and industry standards, reduces the need for extensive software validation and integration testing. This allows a greater focus on creating value and achieving business objectives.

Ensuring Secure Access Points

Addressing challenges related to remote access and potential security risks is paramount. By leveraging established infrastructure and edge agent technology, secure access can be provided from anywhere without compromising data security.

According to IoT experts, manufacturing is undergoing rapid evolution. Companies are increasingly looking to standardize their data collection while exploring efficient methods to transform their connectivity landscape. Thousands of manufacturing companies worldwide rely on IoT platforms to manage extensive networks of industrial automation machines, gathering and communicating machine status and performance. As process control becomes more critical for optimizing operational output, factory managers require secure and scalable connectivity tools for remote management.

The SaaS platform enables manufacturers to centralize and standardize remote configuration activities across the enterprise, encompassing IT/OT data. This represents a paradigm shift in how engineers control and manage industrial automation environments and interact with the SaaS platform, the industry-leading data collection software widely deployed in these environments. Instead of current manual and local configuration processes, IIoT software offers a unified view of installations from a single interface, saving time, reducing security risks and improving operational efficiency.

Contact Trinetra tSense, the leading IoT solution provider, today to discover how Industrial Internet of Things can benefit your organization.

Enhance Warehouse Productivity with IoT-Powered Indoor Navigation or Positioning System

indoor positioning system warehouse

For any business organization, warehousing plays a critical role in determining operational efficiency, productivity and profitability. Different industries and businesses rely on various types of warehouses that offer different functions and services. This is where an IoT-powered indoor navigation system or positioning system can significantly contribute to enhancing the productivity, profitability and overall efficiency of an organization’s warehouse management. In this article, we will explore how an indoor navigation solution utilizing IoT technology can benefit warehouse operations.

Better organization of space

Utilizing IoT-enabled indoor positioning devices, warehouse managers can gain valuable insights and analytics to optimize floor plans based on storage and vertical space utilization. This system allows for the identification of areas that require rearrangement to improve efficiency and facilitates easy retrieval or picking of items. Warehouse managers can explore multiple layouts virtually without physically moving equipment or pallets, saving both time and effort. The system also provides real-time updates of the warehouse map, ensuring all employees have access to the latest information.

Significant time savings

Implementing an IoT-powered indoor positioning system eliminates unexpected issues and time wasted on inefficient operations. Warehouse managers can analyze data to identify areas that need improvement and track assets in real-time without sifting through loads of data. This system also enables tracking of employees and their activities within the warehouse space.

Improved productivity

By monitoring warehouse performance and utilizing data insights, managers can enhance operational efficiencies and optimize space utilization. Leveraging an indoor navigation system, warehouse managers can strategize routes and trajectories for improved productivity, as well as track fleet movements effectively.

Asset tracking

IoT-powered asset tracking ensures the safe and efficient usage of mobile objects, including heavy machinery. Real-time tracking of moving pallets helps uphold warehouse safety regulations, while also enabling proper storage and handling of goods. The system facilitates quick locating of products and equipment, reducing waste from unused items. By eliminating human errors such as misplaced pallets, warehouse performance is enhanced, and delays in asset shipping or movement are prevented.

Asset data analytics

Analytics derived from asset data play a crucial role in gaining deeper insights into equipment usage and space optimization. IoT-powered indoor positioning systems enable tracking of pallets within the warehouse, providing valuable information on their duration in specific locations. This helps managers understand goods movement patterns and identify frequently used equipment for timely maintenance. Asset monitoring analytics also aid in preventing theft and detecting staff dishonesty, ensuring customer satisfaction.

Enhanced security

Creating a safe and healthy warehouse environment is paramount for various reasons. By utilizing an indoor navigation system, warehouse managers can determine the most efficient routes for forklifts and other equipment, promoting employee safety. Additionally, installing error-detection IoT devices adds an extra layer of safety, promptly notifying stakeholders in case of deviations or emergencies.

Analysis and insights

An indoor positioning system facilitates the calculation of employee task duration, enabling the evaluation of efficiency improvements and monitoring of employee performance. By leveraging the data, warehouse managers can gain a comprehensive view of warehouse operations, anticipate challenges and identify areas for potential growth.

In conclusion, choosing the right indoor navigation system requires careful consideration of the discussed factors. It is crucial to collaborate with experts who can help build and customize the IoT-powered indoor positioning solution. Trinetra T-sense offers secure and scalable IoT software solutions, including indoor asset tracking systems, showcasing our expertise and experience in IIoT projects. For more details or to experience the power of IoT in optimizing your warehouse management operations, please submit an enquiry form online or email us your request.

Predicting the Biggest IoT Trends in 2023

IoT Trends in 2023

The Internet of Things, or IoT as it is cryptically called, is a growing sophisticated ecosystem that comprises of interconnected online devices and equipment across the world. The name refers to the fact that the first iteration of the internet was simply a network of connected computers and devices.

As the Internet of Things grew, phones, office equipment like printers and scanners, and industrial machinery were added to the internet. Today, just about any device we use in our homes, offices, factories, or simply wear on our bodies can be online and connected, hence the internet of “things.” Since IoT has great potential to support business and industry, we project some possible IoT trends in the current trajectory for 2023.

Growing Edge Computing

With the increasing requirements in data processing and analytics, edge computing is expected to grow manifold this year. Edge computing has the potential to improve real-time decision-making, and process data locally without cloud support., resulting in better response time and efficiency.

Security & Privacy Enhancement

The growing concern for data security and privacy is setting the stage for a new trend. IoT security could push in better security protocols, encryption mechanisms, advanced authentication and encryption techniques, to protect the increasing number of connected devices from cybercrime.

IoT applications specific to business and industry

Owing to the rapid and continued adoption of IoT in various industries like healthcare, logistics, manufacturing and agriculture, the applications specific to an industry or sector is gaining traction and customisation. Consider areas of precision farming, smart factories, remote patient monitoring, etc.

Healthcare adopts IoT

For the past many years, healthcare industries have been trialing IoT tech and the sector is now leading in its adoption and innovation, especially during the pandemic. Telehealth visits stepped in to help people get medical help while following social distancing rules. IoT devices and wearable sensors are now used in remotely tracking or monitoring patients, but other potential innovations or opportunities are just around the corner.

Advent of 5G network

IoT devices need faster and reliable connectivity and the 5G network rollout can make an impact. 5G can provide low latency, better coverage, and high bandwidth to unlock new opportunities for IoT applications in remote healthcare, autonomous vehicle projects, smart cities, etc.

Blockchain Technology

Blockchain technology can offer decentralized and immutable record-keeping, improving the security and transparency of IoT data and transactions. Blockchain can improve trust in IoT applications and improve data integrity in the coming years.

AI & ML in IoT tech

The integration of Artificial Intelligence and Machine Learning in IoT systems is increasing and can enable IoT devices to analyze data in real-time, enabling automated decision-making. In IIoT it can detect equipment failure beforehand, reduce downtime and improve productivity amongst others.

The potential trends we have discussed here are speculative and may be subject to change based on many factors, like regulatory changes, technological developments, geo-political events and market dynamics. The right IoT solution provider and IT expert can help to build and customise your IoT solution. To connect it all and run it, you also have to get the necessary support for the IoT platform and it should be relevant to your service, industry or business.

We at Trinetra T-sense offer customised, secured and scalable IoT software solutions. IoT solutions already delivered for various industries, show our relevant expertise and experience in IIoT projects.

Local Control or Cloud Control: Which is Better for Managing Smart EV Charging Stations?

Local vs cloud control for EV charging

Smart Electric Vehicle (EV) Charging controls have the ability to control and monitor EV chargers or stations and by extension, their energy consumption, over an infrastructure. There are both local and cloud-based control methods available for Electric Vehicles (EV) charging infrastructure. Both methods have their own advantages and disadvantages. The choice depends on various factors, such as the requirements of the charging system, the infrastructure planned and even the specific use case, which is discussed below.

Choosing Local Control

In this method, EV charging facilities operate autonomously and don’t rely on external services. The control system is embedded in the charging terminal itself. It functions independently, not requiring constant connectivity. Advantages include:

Reliability: The advantage is when there is no connectivity or internet available or the link is unreliable. Local control can work autonomously without being connected online.

Security & Privacy: As the data generated remains in the EV charging station, local control offers higher security and privacy when compared to cloud control. It addresses concerns of latency and data piracy better.

Choosing Cloud Control:

On the other hand, cloud control depends on cloud-based services and various connectivity to control and manage the EV charging station. Advantages include:

Flexibility & Scalability: In the case of multiple charging stations being connected, to be controlled and managed, cloud control via a centralized cloud-based platform can offer better flexibility and scalability too. A large number of EV charging stations can be monitored simultaneously and remotely.

Remote Management: IoT tech helps to remotely manage assets. EV charging stations connected to the cloud platform can be monitored and managed remotely in real time. By using the data and reports generated, cloud control can enable troubleshooting from a centralized hub.

Instant Updates and Software Maintenance: The management and maintenance of software deployed in these EV charging stations are made simply easier. A large network of charging stations and their energy management can be done efficiently, simultaneously and remotely.

The right choice of control depends greatly on the requirements of the specific charging system or infrastructure, of the company’s approach and the preferences of the users. There is a possibility to deploy a hybrid approach to leverage the advantages of both the local and cloud control systems. The other factors to be considered are reliability, flexibility, scalability, latency, privacy and costs.

Consider all things discussed above before making a choice and consider the kind of experts who can help build and customise the solution The provider also has to offer the necessary support for the IOT platform and things related to your service or business.

Trinetra T-sense offers secured and scalable IoT software solutions. Our custom-made IoT solutions delivered for various clients show our relevant expertise and experience in IIoT projects.

How to Enable Your Legacy Systems Online with IoT

Enabling Legacy Systems Online with IoT

The fourth industrial revolution which is also called Industry 4.0, has arrived and and upon us. The Internet of Things (IoT) is the foremost tech to become a game changer for businesses and industries across the globe. IoT refers to the network of interconnected devices which includes everything from sensors and actuators to smart appliances, that are able to communicate digitally with each other and exchange data too, using the internet.

Although IoT has garnered tremendous popularity and interest recently, many organisations still depend on legacy systems developed in the earlier era to get their tasks done. However, technology has made it possible to bring these legacy systems online, to be integrated with IoT and to leverage automation and even AI.

The challenge is to overcome the lack of connectivity and enable data exchange capabilities. However, the right approach and relevant innovative technologies can bring legacy systems online to unlock the potential of Industry 4.0 and digital transformation. Here we will discuss the ways to put your legacy system online.


The first step is to assess your legacy system to find the potential to integrate it with the IoT platform. Identify the current status, its strengths and weaknesses. Identify the area where IoT can add value and how it can help you bridge the gaps and the requirements for integrating IoT into the legacy system. Consider factors like data collection, security, scalability and connectivity.

State Clear Objectives

It is important to define your objectives for IOT integration by identifying specific areas that need to be leveraged with IoT. Then align with your goals, objectives and priorities.

Select the Right Platform:

Choosing the right IoT platform is critical for successfully integrating with the legacy systems. There are many choices in the market, but consider factors like scalability connectivity, security, analytics and ease of integration with the legacy system. Pick the right IoT platform that provides the needed features and tools to build, deploy and manage your business goals and requirements.

Plan for Data Security

As IoT networks and devices are vulnerable to security or data breaches, it is critical to consider security when integrating with legacy systems that may lack this feature. Ensure that your plan includes security measures to thwart potential threats and breaches. Go for access controls, encryption, authentication, etc.

Ensure Connectivity

It is key to connect your legacy system with the IoT platform. connectivity is crucial as you need to add sensors, gateways or actuators for your existing system to support data collection and to communicate with other devices via the network. Options can be wired, wireless or hybrid systems.

Develop, Customise & Test the Solution

One-size-fits-all solutions may not be the answer, as a legacy system is unique. Tailor you IoT solution to suit the requirements and objectives of your legacy system integration. You may have to consider APIs or protocols to enable seamless integration with the IOT network. You have to work closely with your IoT provider or technology partner and also test and iterate it when deployed, for successful integration between the legacy system and IoT platform.

Consider all things discussed above before you make a choice. of the right IoT solution provider. consider experts who can help build and customise your IoT solution, to connect it and run it.  they also have to provide the necessary support for the IOT platform and related to your service, industry or business.

We at Trinetra T-sense offer secured and scalable IoT software. Our customised IoT solutions already delivered for various industries show we have relevant expertise and experience in IIoT projects.

Ways how IoT data is improving decision making

Ways how IoT data is improving decision making

The Internet of Things has pushed digital transformation to a new level. Owing to the plethora of interconnected devices and increasing connectivity, massive traffic of data is being generated every day. The daunting task is to capture the data, then collect and store them to be processed, analysed and interpreted later or when needed.

Abundant data traffic need to be filtered for use

The supply of data is both a challenge and a big advantage to businesses and industries. Entrepreneurs and managers no longer need to use guesswork but can rely on properly filtered data that is insightful, to make important decisions. IoT has brought a lot of visibility with data analytics being used on raw data. Grouping of relevant data helpss to make sense and form a logical group. for enterprises and organisations. which will support decision making. However, Business-to-Business applications happen to offer more value than those for consumer uses.

The Internet of Things (IoT) promises to change the way we work and how we do business. Thanks to the advent of ubiquitous connectivity and low-cost sensors, massive volumes of data are being generated. IoT adoption is on the rise and reports indicate that there will be having about 50 billion IoT devices connected across the globe by year 2030.

IoT helps in decision making

Data Analytics when applied on the filtered data cache offers multi-dimensional analysis to reveal possible trends and eventualities ahead. An example can be found in machine monitoring, where regular costly maintenance that’s critical for machines can be scheduled, based on the data generated over a period of time. So, managers can do things in a timely manner and optimise them with the data givining a clearer understanding of how their products are used or consumed, which also helps to forecast their performance in the market.

IoT data enables the customer to optimise the usage of machines and IoT devices. For instance, metrics gathered from temperature sensors help to trigger the cut-off of an engine, if it crosses the specified threshold range, along with alerts and messages to stakeholders who are empowered to make decisions. Similarly, a machine with a vibration sensor fixed on it, can detect the frequency of vibrations to help make an informed decision on the maintenance needs by the person in charge.

Impact of Technological Advances

Some of the technological advancements applied in IoT enables remote monitoring and diagnostics, impacting decision making effectiveness. They include:

  • Smart connected digital devices
  • Advanced sensor technology
  • Remote self-diagnostics
  • Global Positioning System
  • Real-time monitoring systems
  • Cloud hosted platforms

Even at this early stage of IoT tech, the impact on our world is obvious. IoT is digitalising management of machines, vehicles and other physical assets. This includes how our goods and products are being manufactured and distributed, besides how products are serviced or managed. IoT applications require support of innovative technologies, well as new business models.

We at Trinetra tSense can provide secured and scalable IoT software solutions. They can be customised for unique projects required for various business and industries. The tailored IoT applications developed and delivered to various clients from different sectors by us, provide us the expertise and experience to deliver such smart solutions. For details, just send us the enquiry form online. Or kindly email a request to us. We’ll be only happy to respond.

Ways to unlock the potential of IoT data

Ways to unlock the potential of IoT data

The Internet of Things promises to change the way we work with data and do business. Thanks to the advent of ubiquitous connectivity and low-cost sensors, massive volumes of data are being generated that needs to be collected, processed, analysed and interpreted.

Studies indicate that IoT adoption is increasing and there will be nearly 50 billion IoT devices connected across the world, impacting most sectors and industries, by year 2030. The continual rollout of IoT applications across many sectors and various industries are leading to cumulative deployment and investment in IoT based solutions. Bot opportunities and challenges have emerged with the advancement of IoT technologies. To unlock the potential of IoT we have to overcome the data challenges that come our way in our business or industry.

Certain conditions need to be place for an organisation to take advantage of IoT applications, particularly to overcome the challenges of change, technology and regulations. Some companies will take up the role to lead or develop the right systems and processes for IoT deployment to maximise its value. Studies have revealed many aspects which are discussed below.

  • Interoperability between IoT systems is a crucial factor in creating value to stakeholders.
  • Data generated over the IoT system is mostly unused. Multitude of sensors are deployed to generate data traffic, but they mostly remain redundant.
  • It is projected that IoT users like consumers, businesses and other organisations, would capture 90% of the value that IoT applications generate over the digital space, as seen in remote monitoring.
  • Business-to-Business applications in IoT offer to give more value than those for consumer uses.
  • Digitalisation is merging the lines between the tech companies and other types of businesses, creating and evolving a dynamic industry or market around IoT technology. For instance, OE manufacturers are creating new business models using data and IoT tech for their products and services.

Even at this infant stage IoT is impacting our world noticeably. It is digitising management of machines, vehicles and other physical assets in the real world, including how goods and products are manufactured and distributed. It has influenced how products are serviced, how health and wellness is managed.

IoT applications need the support of innovation in technologies, investment in new skills and capabilities as well as new business models. Policies are now encouraging interoperability, security, privacy and rights, to help IoT reach its full potential and to help leaders truly adopt data-driven decision making which unlocks the great potential of digital transformation and the Internet of Things.

Trinetra tSense provide secured and scalable IoT software solutions for unique project for business and industries. Because of tailored IoT applications developed and delivered to various industries from different sectors, we possess the expertise and experience to deliver such solutions. To get more details just use the enquiry form online, or please email a request. We’ll be happy to contact you.

The impact of IoT on major industries and sectors

Industrial IoT Applications

As IoT adoption keeps increasing, studies indicate that there will be around 50 billion IoT devices connected across sectors and industries by 2030. Considering the continued rollout of this tech globally, across many sectors, some industries are leading in the deployment and investment of IoT based solutions

IoT in Healthcare:

IoT in healthcare is making this sector more patient-oriented than being dependent on people employed here. Data collection and management has helped in cost reduction for hospitals and healthcare organisations. It reduces failures, errors and wastage. It allows automation for better overall management.

IoT in Manufacturing:

IoT in manufacturing helps improve processes equipment monitoring and maintenance. It can prevent problems of delays, increase quality in production and in better resource allocation.

IoT in Agriculture:

Smart farming is now IoT enabled with sensors and devices monitoring temperature, humidity, light, etc. across agricultural fields and farms. It allows automating the field irrigation system and the farmer can monitor things from anywhere. The technology also helps in the planning and harvesting of crops and also for monitoring cattle or fowls.

IoT in Transportation & Logistics:

Transport and logistics organisations use IoT to become smarter and more successful in their business. The tech facilitates cost-savings, efficient travel, emission reduction, vehicle and traffic management. Route optimisation and route planning can save millions in money for transporters and fleet operators with the help of GPS and IoT tech.

IoT in Energy:

The energy market is a huge one and demand keeps increasing. IoT technology has revolutionised energy management and impacted the interaction between consumers and providers. IoT based innovative solutions have impacted grid balancing, remote monitoring of assets, smart decision making, process optimisation and forecasting.

IoT in Retail:

The retail business and supply chain management has been impacted by IoT increasingly with digitalisation and smartphone tech. Retailers and chain stores increase revenue both at premises and online, by improving customer experience and by improving their processes with digital connectivity and cloud based intelligent platform.

IoT in Finance:

IoT solutions have already pervaded into the finance industry. IoT has helped Banks to monitor customer activities, understand their economic needs and offer personalised customer relationship management. IoT helps to keep customer data secured and readily available. IoT helps to detect faults and solve them before they aggravate.

IoT in Municipal:

Local administration and public building managers have turned to IoT applications to run smart infrastructure. Smart solar street lighting is one such example, as it saves costs, labour and energy by using LED bulbs and timers. It also is a part of the Smart City projects.

IoT in Hospitality:

The hospitality industry has leveraged IoT technology to their advantage. It has personalised customer experience of guests and reduced waiting time. Guests can use smartphones or mobile devices to facilitate services. Customer data is collected and used by hotels and service providers to great advantage and mutual benefit.

Trinetra tSense can offer a secured and scalable IoT software solutions for you unique project or business. Thanks to customised IoT solutions developed and delivered to various industries from different sectors, we have relevant expertise and experience to deliver. To get more details just submit the enquiry form online, or please email a request. We’ll be glad to contact you.

What to consider when choosing an IoT Partner

iot service providers

When your business is planning to adopt IoT as part of the operations and expansion, selecting the right IoT technology partner is a critical decision and a difficult one too. You have to start by what you should consider in making that choice. It is a decision that will give you value creation and it is better to start with one partner. Working with multiple vendors may carry risks of communication and security issues, or unexpected costs. Here we give you what to consider when choosing your tech partner.

End-to-end solution

The advantage in picking an IoT tech partner is for considering value for money. The IoT partner offers a variety of services including the required hardware, device management, connectivity, integration and cloud services. You also get the support needed in case of any problems.


When building an IoT project – small or big, there should be a plan to scale up in the future. Consider it when choosing your tech partner. As IoT adoption grows, obviously the number of connected devices is only going to increase manifold, worldwide.


Flexibility is required if your business needs to change and catch up with the competition. So choose the partner with flexibility to change as no one can predict the future and the trends.

Security, Privacy Aspects

As the IoT project is internet driven, IoT security is a hot topic. It is important to consider security and privacy aspects in your project and the IoT security protocols and tools to be considered with your IoT partner to fit your use case.


Businesses have many systems and processes, but the data generated here has to improve your business. You IoT tech partner should deliver this service to you on the IoT platform hosted on the cloud, by providing analytics and business value with integration.

Critical Support

IoT can be a complicated affair as requirements change with growth and development of markets. Therefore, support is critical factor to be considered when choosing your IoT tech provider. See if the support of the potential IoT vendor can offer what fits you critically in your solution. Remember this while estimating the total cost of ownership for your business.

Edge Computing

Edge computing is vital in IoT technology for processing data locally, before it reaches the cloud. Edge intelligence support of your partner in your use case is a consideration in selecting your tech partner. Edge computing could be a better option in your use case than cloud services. Consider it when selecting your IoT tech partner to build and run your solution.

Protocols and Bandwidth

When building your IoT project, evaluate the bandwidth speed for data transfer needed between different components in the solution. Find out the bandwidth needed and the IoT connectivity protocols needed that should be sourced from your IoT provider. Cost is another factor in consideration for your solution to be sustainable.

Consider the criteria discussed above before you make a decision. Analyse your options for choosing the right IoT solution provider. You may need experts who can help build your IoT solution, connect it, run it and also provide the necessary support for the IOT platform and all that is related to your product, industry or business.

Trinetra T-sense can offer a secured and scalable IoT software for you uniquely. Thanks to other customised IoT solutions delivered for various industries, we possess relevant expertise and experience in IIoT projects. For more details please submit the enquiry form online, or just email a request and we will contact you.

How IoT enables remote monitoring of automated vertical storage system

Vertical Storage Monitoring System

Automated vertical storage and retrieval systems have gained popularity over the years as commercial markets keep expanding. This system is an advanced automated storage and retrieval system (AS/RS) combining powered equipment and computer controls with the help of software and automation. The AS-RS system is part of the warehouse automation technology. It maximises inventory storage used for tooling, components, documents or raw materials. The vertical carousels stacked in a vertical enclosure offer dense storage on a small footprint and is an ergonomic, cost-effective solution.

The AS/RS system is used in many industries to support its process and production. With the advent of software application for computer controlled systems, the adoption of IoT solutions is increasing. Such software has benefited businesses and been adopted in supply chain management, by e-commerce operators besides manufacturing industries and health care industry, where warehousing, distribution and delivery are crucial for a successful business.

Benefits of the AS/RS system include –

  • Optimisation of storage space with small footprint
  • Speed in picking & transporting products/items
  • Accuracy in managing inventories and scheduling replenishment
  • Better Safety and Security

Better Monitoring and Maintenance

The IoT device is connected to the computer based controller (PLC and HMI) of the vertical storage system, to enable data transmission to the IoT platform. The data generated and processed at a central hub is critical for management, forecasting and problem-solving. Hereby the AS-RS system can work efficiently, with lesser downtime, thanks to the IoT software. It can detect the stoppages, the break times and cycle times happening in the system, to generate the data for monitoring in real-time.

Service planning for the equipment can be done effectively during warranty period, helping later in problem identification, solving and for preventive maintenance. It helps in predictive maintenance too, supporting a longer life span and productivity with maximised uptime. The data is useful for component inventory management and stocking replacement parts This software supports an environment where the management gets total monitoring and control capabilities on existing stocks or parts stored. Thus, very large warehouses can be efficiently managed with lesser manpower.

Trinetra T-sense offers a secured and scalable software for vertical storage system monitoring, besides other customised IoT solutions for various industries. We possess expertise and experience in IIoT projects gained from the earlier developed and delivered projects to clients belonging to different sectors. For more details please submit the enquiry form online, or just email a request and we will contact you.